Production. Quality. Distribution
Our output is rock-solid
Fabrics
Fabrics are at the heart of what we do. It’s all about access: to the right quality, in the required quantity, at the right price. These are the critical parameters for making sure that you can offer your customers what they want, when they want to buy.
That’s why we made building the right fabric supplier relationships a core competence of ours early on. We treat these partnerships like family so that we can maintain updated physical and digital fabric libraries ahead of every season at all our office locations for you.
They enable us to accurately plan and determine product quality and price early on, in the design phase, before physical sampling. That means:
– Accelerated time to market for you
– Considerably less waste
– Sustainable organic products from the get-go
40 core assembly facilities
50+ fabric mills
10 accessories suppliers
Fully integrated high-capacity production
We manage it all: pattern design, construction, costing, sampling, merchandising, production and delivery – the quality standards we guarantee you are the result of our unwavering benchmarks for execution, managed from a single, fully accountable source.
Before production begins, we will have made exhaustive preparations to make sure that bulk production of your orders proceeds without a hitch. We can say that with confidence. Our trusted core group of manufacturing partners gives us year-round capacity control of the newest sustainable production technology – fully compliant and always cost-efficient.
Sustainable production methods
Productions methods
Focused on materials and processes, sustainable production methods have been a core competency of ours for many years.
Materials
-
Organic yarns (cotton, wool etc.)
-
Recycled polyesters (PES from Repreve, GRS certified PES)
-
TENCEL™ Lyocell/Modal, ECOVERO™ by Lenzing where materials are derived from sustainable resources.
-
Chemicals derived from sustainable and natural resources in pre-treatment, dyeing and finishing
-
Environmentally friendly bleaching agents from RUDOLF & CHT
Process: denim finishing
-
Water<Less® technology
-
Ozone bleaching by Jeanologia can save upto 65% of water,
-
20% of energy and 80% of chemicals compared to conventional stone/enzymes/chemical bleaching processes.
-
Saving around 35 litres of water for a pair of jeans compared to conventional denim wet-washing process
-
Using laser technology to substitute whisker, pp spray grinding, rip-off etc.
Fabrics
Fabrics are at the heart of what we do. It’s all about access: to the right quality, in the required quantity, at the right price. These are the critical parameters for making sure that you can offer your customers what they want, when they want to buy. That’s why we made building the right fabric supplier relationships a core competence of ours early on. We treat these partnerships like family so that we can maintain updated physical and digital fabric libraries ahead of every season at all our office locations for you.
They enable us to accurately plan and determine product quality and price early on, in the design phase, before physical sampling. That means:
-
Accelerated time to market for you
-
Considerably less waste
-
Sustainable organic products from the get-go
40
core assembly facilities
50+
fabric mills
10
accessories suppliers
Our quality knows no compromises
First things first – sustainably produced, high-quality garments, are very much a reality when you work with us. How we get there has a lot to do with the rigorous quality management systems we have put in place everywhere we operate.
In our labs we conduct extensive tests such as fiber composition checks, fabric weight checks, dry to wet rubbing tests, home laundry tests, and pH value checks. We’re also on the factory floor every day, checking tolerances, seam slippage, along with all other inline and end line inspections – all the way to the packaging of your garments.
Every piece that’s on its way to you from us has our blessing.
Annual inspections
1,800
inline inspections
360
final inspections
Our production quality knows no compromises
First things first – sustainably produced, high-quality garments, are very much a reality when you work with us. How we get there has a lot to do with the rigorous quality management systems we have put in place everywhere we operate.
In our labs we conduct extensive tests such as fiber composition checks, fabric weight checks, dry to wet rubbing tests, home laundry tests, and pH value checks. We’re also on the factory floor every day, checking tolerances, seam slippage, along with all other inline and end line inspections – all the way to the packaging of your garments. Every piece that’s on its way to you from us has our blessing.
1,800
annual inline inspections
360
annual final inspections
18
country destinations
5,000
TEUs shipped annually
Our logistics hit bullseye every time
Big volume, high velocity, and it’s complex? It’s where we thrive.
That’s because our in-house logistics experts have built our network of freight forwarding partners over many years and manage their performance closely. These partners know our high standards and can handle the complex requirements common for many of our customers.
If your needs involve multiple international destinations, with distinct local product specs or regulations, or even interim storage facilities, you’re in good hands with our team. Once we know what needs to be where and when you can relax. It’s going to happen every time.
1,800
annual inline inspections
360
annual final inspections
Our production quality knows no compromises
First things first – sustainably produced, high-quality garments, are very much a reality when you work with us. How we get there has a lot to do with the rigorous quality management systems we have put in place everywhere we operate.
In our labs we conduct extensive tests such as fiber composition checks, fabric weight checks, dry to wet rubbing tests, home laundry tests, and pH value checks. We’re also on the factory floor every day, checking tolerances, seam slippage, along with all other inline and end line inspections – all the way to the packaging of your garments. Every piece that’s on its way to you from us has our blessing.
25
million pieces annually
6
countries of production